i know you said you would,nt trust just the welding of the aluminum up but wouldn,t you do it anyway just for extra piece of mind? not knocking what you have done, looks super strong
My reason for not welding the aluminum is that the joint with the bolted steel brackets is designed to be stronger than the original aluminum section. And if for any reason the aluminum weld were to crack, then it would be seen as a failure. and would be very difficult to fix. The aluminum welding would have to be done with the steel bolted on and would constrain the aluminum joint such that when it cools and shrinks there would be a lot of residual stress and might cause the weld to crack.
The car is registered now as I drove it for a while as a stocker, so I could continue driving it without an inspection, but should have it inspected as a modified and would have to if I apply for collector status. I have prepared a review of the splice design with all the stress calculations to help with the inspection. And I expect to run it a bit before the inspection to get some road testing on it.